Tuesday, October 29, 2013

Arneson Control System(ACS)




Introduction:

The document is prepared on the basis of study done in rectifying defects in ACS in P444 Series of Supper Dovra MK III .

Background:

P444 Series of Super Dvora  MK III joined SLN fleet on 01st April 2010. Currently SLN fleet has 6 no’s of Super Dvoras .
Name
Date of Join to SLN fleet
Location
P4442
01st April 2010
East
P4443
18th July 2010
West
P4444
24th September 2010
East
P4445
08th November 2010
East
P4446
16 March 2011
East
P4447
25th February 2011
West

 P 4445 which joined on 08th November 2010, developed a defect in steering which non synchronizing of propeller movement with the wheel moment (Error message popped up as “System encountered an uncorrectable hardware error”)   

ACS defect Summary in 444 Series

Craft
Defect
Date
DTG




P442
AL-RCL Speed demand defect appear on blue vision system
19/06/2010
191258
Intermittent failure of ACS control System
04/04l2011
417080411
ACS Shutdown three times
18/08/2011
181818
ACS PC malfunction
27/09/2011
2618280911
ACS PC malfunction indicating CAN1 & CAN 2 communication error 
09/11/2011
913081111
Malfunction of ACS System
27/11/2011
2718581111
ACS System SCC steering card defective
10/09/2012
101123







P4443
CAN 1 & CAN 2 Error switched to NFU alarm whilst operating at pier
16/03/2011
1617080311
ACS Malfunction with written displays
03/11//2011
221181111
ACS Computer Frozen three times during last patrol 
18/12/2011
181518
Blue-vision malfunction
28/02/2012
2816580212
AL GCU =211 A 002 – A 030 Faulty
31/10/2012
3117581012

Alarm appearing continuously 
i. AL GCU=211+A002-A030 Faulty
ii. AL ECU Error/check error code
iii. AL RCL combined alarm
7/12/2012
71448

CAN 1 & CAN 2 communication error indicating continuously in ACS display and struck   in non-follow up mode
21/12/2012
212481212
P4444
ACS control System PC restart intermittently
25/05/2011
2521080511

ACS System follow up mode defective
08/06/2012
815380612
P445
Unable to start STBD M/E
23/12/11
2316021211

ACS Defective
21/09/2012
212001
P4446
Unable to switch ON ACS computer
08/08/2011
81520

Unable to boot up blue vision system
26/04/2012
2617010412
P4447
Unable to start ACS computer
11/04/2012
111638

My Experience:

I would like to mention that I have observed the above defect from P 4445 when I was serving as an officer under trainee during the second session of the sea training.  During the period of training, I observed that error message on ACS System repeatedly and I was instructed by OIC to investigate the matter. I would like to brief on ACS System with the experience I gained during this investigation.

Arneson Control System

Introduction

The ACS is an innovative craft/ship digital steering and trim control system based on the well-known Arneson Surface Drive (ASD) system. The system uses state of the art hardware and software technology to implement PID (Proportional Integral Differential) control algorithm to drive and control the craft propellers.

ACS system structure and block diagram


The main parts of the ACS system are:

·         Two control panels (which are also uses as displays)
·         An industrial PC
·         An Adaptors box
·         An SCC (Solenoids Control Card) box
·         Steering wheels
·         Three dual proportional solenoids
·         Four Electronic In Cylinder Transducer (EICT)

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